Alpha Ceramic Materials Co., Ltd. urgently needs environmentally friendly alternative solutions due to issues such as excessive VOCs, frequent mold cleaning, and high production costs associated with traditional oil-based release agents.

Core requirements:

Reduce VOCs emissions from mold release agents, extend the service life of molds, and reduce cleaning costs.

Zhenghao Solution:
Provide water-based zinc stearate lotion with solid content of 36% to replace traditional solvent release agent
Optimize the formula process to achieve a 1:8 dilution with water for use, and adapt to the customer's existing spraying equipment

Implementation effect:
Environmental compliance: VOCs emissions reduced by 92%, passed the acceptance of the local environmental protection department
Cost savings: The procurement cost of release agents has decreased by 40%, and the mold cleaning cycle has been extended from 3 days to 15 days
Efficiency improvement: production line downtime maintenance time reduced by 60%, annual production capacity increased by 12%
Customer evaluation: "Zhenghao's water-based lotion has solved the pressure of environmental protection and compliance that we have faced for a long time. The annual cost of a single production line has been saved more than 800000 yuan, and has been promoted in the whole plant area."